Halloysite nanotubes (HNTs) are naturally occurring clay minerals found in Earth’s crust that typically exist in the form of high aspect-ratio nanometers-long rods. Here, we investigate the evaporation-driven self-assembly process of HNTs and show that a highly polydisperse collection of HNTs self-sort into a spatially inhomogeneous structure, displaying a systematic variation in the resulting nematic order. Through detailed quantification using nematic order parameter and nematic correlation functions, we show the existence of well-defined isotropic-nematic transitions in the emerging structures. We also show that the onset of these transitions gives rise to the formation of nematic islands - phase coexisting ordered nematic domains surrounded by isotropic phase - which grow in size with . Detailed image analysis indicates a strong correlation between local and the local aspect ratio, , with nematic order possible only for rods with . Finally, we conclude that observed phenomena directly result from aspect ratio-based sorting in our system. Altogether, our results provide a unique method of tuning the local microscopic structure in self-assembled HNTs using as an external parameter.

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