Neural Fidelity Calibration for Informative Sim-to-Real Adaptation

Deep reinforcement learning can seamlessly transfer agile locomotion and navigation skills from the simulator to real world. However, bridging the sim-to-real gap with domain randomization or adversarial methods often demands expert physics knowledge to ensure policy robustness. Even so, cutting-edge simulators may fall short of capturing every real-world detail, and the reconstructed environment may introduce errors due to various perception uncertainties. To address these challenges, we propose Neural Fidelity Calibration (NFC), a novel framework that employs conditional score-based diffusion models to calibrate simulator physical coefficients and residual fidelity domains online during robot execution. Specifically, the residual fidelity reflects the simulation model shift relative to the real-world dynamics and captures the uncertainty of the perceived environment, enabling us to sample realistic environments under the inferred distribution for policy fine-tuning. Our framework is informative and adaptive in three key ways: (a) we fine-tune the pretrained policy only under anomalous scenarios, (b) we build sequential NFC online with the pretrained NFC’s proposal prior, reducing the diffusion model’s training burden, and © when NFC uncertainty is high and may degrade policy improvement, we leverage optimistic exploration to enable hallucinated policy optimization. Our framework achieves superior simulator calibration precision compared to state-of-the-art methods across diverse robots with high-dimensional parametric spaces. We study the critical contribution of residual fidelity to policy improvement in simulation and real-world experiments. Notably, our approach demonstrates robust robot navigation under challenging real-world conditions, such as a broken wheel axle on snowy surfaces.