Evolution of Adaptive Force Chains in Reconfigurable Granular Metamaterials

Under an externally applied load, granular packings form force chains that depend on the contact network and moduli of the grains. In this work, we investigate packings of variable modulus (VM) particles, where we can direct force chains by changing the Young’s modulus of individual particles within the packing on demand. Each VM particle is made of a silicone shell that encapsulates a core made of a low-melting-point metallic alloy (Field’s metal). By sending an electric current through a co-located copper heater, the Field’s metal internal to each particle can be melted via Joule heating, which softens the particle. As the particle cools to room temperature, the alloy solidifies and the particle recovers its original modulus. To optimize the mechanical response of granular packings containing both soft and stiff particles, we employ an evolutionary algorithm coupled with discrete element method simulations to predict the patterns of particle moduli that will yield specific force outputs on the assembly boundaries. The predicted patterns of particle moduli from the simulations were realized in experiments using 2D assemblies of VM particles and the force outputs on the assembly boundaries were measured using photoelastic techniques. These studies represent a step towards making robotic granular metamaterials that can dynamically adapt their mechanical properties in response to different environmental conditions or perform specific tasks on demand.