How pore-scale disorder controls fluid stretching in porous media

Fluid stretching in porous media governs the mixing of reactants, contaminants, and nutrients, yet how the solid microstructure controls the stretching statistics remains poorly understood. We investigate how porous-medium heterogeneity controls stretching using (i) particle-tracking velocimetry experiments in 3D-printed millifluidic cells, (ii) numerical simulations of solute-plume deformation in the measured flow fields, and (iii) analytical calculations of fluid stretching. The cells contain arrays of cylindrical rods with systematically-varying disorder levels, from ordered to random. Velocity and shear-rate measurements reveal that fluid deformation is strongly localized near solid boundaries for all disorder levels, suggesting that near-wall flow is the main driver of stretching. The mean stretching grows linearly in time for ordered media and quadratically for disordered media, while the stretching distributions are approximately log-normal. We analytically describe the stretching produced by flow around an isolated cylinder and embed this description in a random-walk model that reproduces the observed stretching statistics in random media. These results provide the first quantitative connection between porous-medium structure and fluid-stretching statistics, revealing the extent to which disordered media accelerate mixing relative to ordered media and enabling progress beyond the common mean-field description of stretching in two-dimensional media as a simple shear flow.